Aluminum roughing – economical and efficient
Highest productivity and performance
Strong price-performance ratio
High process reliability
Sustainable thanks to FRAISA ReTool®Services
Less stress on the spindle
Verified application data
Productive milling of aluminum
To achieve optimal results when machining aluminum, know-how and sound application knowledge are required. Choosing the right end mill,
the right cutting speed and feed rate -- as well as the right cooling and chip removal -- are just some of the aspects that need to be considered.
To mill aluminum efficiently and economically, FRAISA supports our customers with a successful combination of high-performance end mills,
valuable application knowledge and process-reliable application data.
Tip for aluminum machining
Correct cooling - the more the better!
The chips produced when milling aluminum impair the milling process. This is why end mills with highly polished cutting surfaces, chip flutes and a roughing profile are ideal for improving chip removal.
Correct cooling is crucial for optimal chip removal when machining aluminum. To achieve this, the coolant supply should be perfectly aligned with the tool and,
if possible, clamping devices with internal coolant supply should be used. The rule is: the more cooling, the better.
Innovative roughing profile for the highest productivity and process reliability
FRAISA presents a highly economical and productive solution for aluminum machining. The new roughing cutter impresses with
remarkable performance regarding the volume machined per unit of time.
Our engineers have optimized the tool technologies to the essentials during development. Thanks to a new roughing profile,
specially developed for aluminum machining, the tool can be used with process reliability in all High Performance Cutting applications.
A clean chip removal is guaranteed by a robust and very smooth cutting edge.
When using the new FRAISA roughing tool, the user benefits from safe and efficient aluminum machining with low force and energy consumption.
In addition, this tool also boasts an optimal price-performance ratio and an increase in productivity.
1
Smooth transitions
Improved tool rigidity and therefore less radial deflection
Minimal step formation with several infeed depths
Higher mechanical load and therefore improved performance
2
Supporting chamfer
Support of the tools in radial and axial direction
Reduced vibrations and higher performance
Better surface qualities due to better running smoothness
3
New roughing profile
Specially developed for aluminum machining
Higher process reliability due to better chip removal, especially regarding full slots
4
High-gloss technology
High gloss-ground cutting surface as well as flutes
Reduction in adhesion tendency
Increase in tool life and performance
5
Corner radius with partially polished blade
Specification of the radii sizes for every diameter in the catalog
Reinforcement of the exposed cutting corner through a partially polished blade
Absorption of high cutting forces
6
Economically optimized edge
Axial penetration possible by center cutting edge
Optimized grinding technology for the best price-performance ratio